ABSTRACT Annually, high investments are made in the maintenance of pipelines used in the oil industry around the globe. Thus, solutions are sought that combine low cost, reproducibility and properties that are consistent, mainly against corrosion. One of these is the use of materials that have high mechanical and anticorrosive properties in the form of coatings, which could be deposited by welding. The objective of this study was to evaluate the effects of different welding parameters on the corrosion resistance of coatings based on the Inconel 625 alloy, deposited by metal inert gas welding metal (MIG) process in API 5L X70 steel. The parameters were optimized using the factorial experimental design and the results analyzed by the Response Surface Methodology (RSM). Three deposits with ½ overlap were performed MIG, followed by a cross section cut in the samples for analysis of the dilution, iron content and corrosion resistance by potentiodynamic polarization (PP) through corrosion potential (Ecorr), corrosion current (Icorr) and polarization resistance (Rp). The coatings obtained presented values of the dilution ranging from 5.8% to 15.01%. The coating that presented lower dilution value, also was the one with lower Icorr and Fe, besides higher Rp and Ecorr, thus, greater corrosion resistance.

ABSTRACT In the present work, PTA welding process was used to investigate the influence of welding parameters on the dilution, microhardness and corrosion resistance of Inconel 625 alloy coatings on the API 5L X70 grade steel. The electrochemical impedance spectroscopy (EIS) and linear potentiodynamic polarization (LPP) measurements were used to study the protection properties of the deposited layer when immersed in a 3.5% NaCl solution. The results of EIS and LPP have shown that the corrosion resistance results were more satisfactory for coatings with higher dilution index. The results also showed that the dilution values D (%)varied from 15.33% to 4.39% at the maximum (18.99 kJ/cm) and the minimum (8.34 kJ/cm) welding energy levels. The most relevant dilution value obtained was 4.39%.